Production Process
Raw Material Selection
We source only premium-grade, fully matured coconut shells, meticulously selected for their superior density and purity. Each batch undergoes strict quality control to ensure exceptionally high fixed carbon, minimal ash content, and outstanding consistency. This careful selection process guarantees a cleaner burn, extended duration, and a refined performance that meets international standards.
Carbonization (Shell to Charcoal)
Our carbonization process transforms selected coconut shells into high-quality charcoal through carefully controlled, low-oxygen burning. Using advanced kiln technology, each batch is processed to achieve optimal carbon structure, ensuring high fixed carbon content and minimal impurities. This precise method enhances heat efficiency, reduces smoke, and delivers a stable, long-lasting burn—forming the foundation of premium-grade briquettes.
Mixing Process
The finely ground charcoal powder is carefully blended with a natural binder, typically tapioca starch, and a controlled amount of water. This process ensures the mixture becomes a smooth and consistent dough, allowing for strong cohesion between particles. Proper mixing is essential to produce briquettes with uniform density, durability, and optimal burning performance.
Grinding Process
The charcoal produced from the carbonization process is crushed and milled into a fine, uniform powder. This step ensures consistent particle size, which is crucial for achieving high-quality briquettes. Proper grinding improves the binding process, enhances density, and contributes to a smooth, even burn during use.
Pressing Process
The prepared charcoal mixture is fed into a briquette pressing machine, where it is compressed under high pressure into uniform shapes and sizes. This process ensures each briquette has consistent density and structure, which is essential for stable burning, long-lasting heat, and minimal breakage during handling and transportation.
Quality Control Process
Each briquette undergoes a thorough inspection to ensure it meets strict quality standards. The products are checked for shape consistency, density, moisture content, ash level, and overall durability. Burning tests are also conducted to verify ignition ease, heat output, and burn duration. This process guarantees that every batch delivers reliable performance and consistent quality for customers.
Packaging Process
After passing quality control, the briquettes are carefully packed according to customer specifications and export standards. Each package is weighed accurately and sealed to maintain product integrity and cleanliness. Strong, durable cartons are used to protect the briquettes during handling and transportation, ensuring they arrive in perfect condition, ready for distribution and use.
Shipping & Distribution
The finished briquettes are carefully loaded into containers and secured to prevent damage during transit. Each shipment is organized according to export requirements and destination markets. With efficient logistics coordination, the products are delivered on time to international clients, ensuring reliable supply and maintaining product quality throughout the journey.
Storage & Export
We ensure that every product is stored under controlled conditions to preserve its performance and durability. Our warehouse system is designed to maintain low humidity and cleanliness, preventing any quality degradation before dispatch.
In the export process, we prioritize efficiency, safety, and reliability. From professional container loading to complete export documentation, we guarantee a smooth logistics process trusted by our international partners.
Contract Signing (Agreement Stage)
At this stage, both parties formally confirm the terms of the transaction by signing a mutually agreed contract. The document outlines key details such as product specifications, quantity, pricing, payment terms, production timeline, and shipping arrangements. This step ensures clarity, legal protection, and commitment from both sides, marking the official start of the business partnership and production process.
Shipping Process (Final Stage)
Once the full payment has been completed, the order is prepared for shipment and carefully loaded into containers for delivery. The goods are then transported to the port and loaded onto the vessel according to the scheduled shipping plan. This stage ensures that all products are securely handled and shipped efficiently to reach the customer on time and in excellent condition.
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FALCON BRIQUETTES
